In May, students at ETH Zurich had their complex wheel carriers and brake calipers non-destructively examined using CT technology from Sauter Engineering + Design as part of a patronage project.
The 3D computed tomography measurements, with the high-precision Diondo D1 CT system, provide deep insights into the hidden inner structures of the additively manufactured aluminum components. Using the cavity analyses with VG-Studio Max and Zeiss Inspect, the components were examined for pores and cracks.
At the same time, the measurements were able to show geometric deviations from the CAD model. In particular, the organically shaped free-form surfaces component areas can be evaluated in the best possible way. The wall thickness analysis and the assembly test completed the analyses.
The CT measurements and the evaluations were delivered within three working days. The AMZ Powertrain team was then able to look at the evaluations in detail with the corresponding 3D viewers and discuss the corresponding information in the project team. We wish the AMZ Formula Student 2024 Racing Team every success with their Dufour race car and thank them for the good cooperation.
See the full report here
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